Mechanically robust conductive carbon clusters confined ethylene methyl acrylate–based flexible composites for superior shielding effectiveness

Arresting of conducting carbon black into polymeric matrix to develop flexible and light weight composite has been a widely practiced platform. Extensive development of telecommunication creates a major vexations regarding radiation pollution. Thereafter, we have been motivated to develop low-cost, flexible composites of specialty carbon black VXC (Vulcan XC 72)–filled ethylene methyl acrylate (EMA) by mechanical mixing technique. Developed composite has significant conductivity (6.67 × 10⁻⁴ S cm⁻¹) with promising mechanical and thermal properties. Dispersion of high-structured carbon blacks in EMA was investigated by small angle X-ray scattering to reflect the dependency of conducting mesh formation on dispersion. Interconnected filler network development has been visualized by field emission scanning electron microscope and high-resolution transmission electron microscope. Electromagnetic interference shielding value in the X band has calculated to be 30.8 dB. Such features can make this EVXC (EMA-Vulcan XC 72) composite a useful alternate for flexible electromagnetic interference shielding material.