Electrochemical performance of surfactant-processed LiFePO₄ as a cathode material for lithium-ion rechargeable batteries

This study focuses on the effect of addition of surfactant as a dispersing agent during vibratory ball milling of LiFePO₄ (LFP) precursor materials on the electrochemical performance of solid-state reaction synthesized LFP for lithium-ion battery cathode material. LFP particles formed after calcinations of ball milled LFP precursors (Li₂CO₃, FeC₂O₄, and NH₄H₂PO₄) showed better size uniformity, morphology control, and reduced particle size when anionic surfactant (Avanel S-150) was used. The specific surface area of LFP particles increased by approximately twofold on addition of surfactant during milling. These particles showed significantly enhanced cyclic performance during charge/discharge due to a reduced polarization of electrode material. Electrodes fabricated from LFP particles by conventional milling process showed a 22 % decrease in capacity after 50 cycles, whereas the performance of electrode prepared by surfactant processed LFP showed only 3 % loss in capacity. The LFP particles were characterized using XRD, FE-SEM, particle size distribution, density measurement, and BET-specific surface area measurement. Electrochemical impedance spectra and galvanostatic charge/discharge test were performed for the electrochemical performance using coin-type cell.